Non-woven mask production factory
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non woven mask

Non-woven masks can be divided into four types. 1. Planar Mask, As the name suggests, a planar mask is a rectangular plane when it is not opened. Furthermore, depending on the method of fixing the ear belt, there are four types: outer ear belt mask, inner ear belt mask, neck mask, and belt mask. 2. The three-dimensional mask has a structure that is folded both ways and melted together, so it can be opened to create a three-dimensional shape, has a large respiratory system, and has good adhesion to the face. Due to these advantages, the 3D mask is the mask with the best smog prevention effect for civilian use. 3. The protection level of cup masks and cup-shaped masks is the highest among non-woven protective masks, and the cup body supports a large respiratory tract and provides good comfort. However, due to the cup shape, it is not acceptable to general consumers, so it is mainly used for industrial protection. Four. Fish mouth mask, this type of mask is unique in shape and has a different structure. The supply and demand is lower than other types.

不織布マスク

  • The filter performance of NEWWAY mask is high and the price per mask is low.
  • NEWWAY masks are in stock in both China and Japan’s Tokyo company, so they can be shipped immediately.
  • We have rich experience in exporting and can export successfully.
  • There are three sizes, SML, so there are various choices for children, women, and men.
  • Has medical grade virus catching power.

non woven mask

Materials are: body/filter part: polypropylene, polyethylene, nose fitter: polyethylene, ear string part: polyester, polyurethane.

It is useful for virus droplet PM2.5 pollen.

There are three sizes: normal size (approximately) Ⅼ95mm x 175mm, M95mm x 145mm, S85mm x 125mm.

There are individually wrapped types and 50-piece bundle types.

99% cut filter and pleats create a three-dimensional space to eliminate stuffy breath.

Adopts 4mm wide flat rubber that won’t hurt your ears. The nose fitter ensures a secure fit from the nose to the cheek line.

How to use

(1) Gently pinch the top and bottom edges and spread out the pleats.

(2) With the nose fitter facing up, place the ear straps over your ears while placing them on your face.

(3) Bend the nose fitter to fit the shape of your nose.

(4) Pull the bottom edge of the pleat to cover your chin and adjust it so that there is no gap between your face and the mask.

There are three sizes: Ⅼ95mm x 175mm, M95mm x 145mm, S85mm x 125mm.
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Mask: Non-woven mask

non woven mask

What is nonwoven fabric? We will explain the manufacturing method and types of medical masks.

Although we wear masks to prevent coronavirus infection, body temperature management is also important this time. High-performance masks have appeared on the market, but many people are concerned about the performance of the masks. This time, we will explain the manufacturing method of nonwoven fabric, which is the raw material for masks, and the types of medical masks.

This summer has been extremely hot and extremely hot.
Furthermore, we had to wear masks to prevent infection, which made it difficult to control our body temperature.
Although it was a tough summer, there were many discoveries.

That’s the type of mask.

For those of us who handle medical consumables, when we think of masks, we imagine that they are meant to prevent infection, are basically disposable, and are made of non-woven fabric.

When these non-woven masks became in short supply, high-performance, non-disposable masks were once again in the spotlight.

Moreover, they are made from a wide variety of materials, including not only gauze but also silk and urethane, and are stylish.

In a tag show held at a shopping mall, he had two air valves on his cheeks, a nose clip, and was made of stretchable material.I was surprised at how much masks have evolved.

Various masks have appeared thanks to the shortage of raw materials for masks, but the reason for the shortage of masks is that the main raw material, nonwoven fabric, suddenly disappeared from the market.

It’s a mask, but is that mask okay? Because it is inside.

Melt-blown nonwoven fabric plays an important role in masks, and there are many other types of nonwoven fabric.
This time I would like to introduce non-woven fabrics.

What exactly is nonwoven fabric?

Nonwoven fabrics are defined by ASTM in the United States and ISO in Japan as follows.

“It is a sheet or bat-like fibrous structure in which fibers are entangled or bonded together using adhesives or mechanical methods, and paper and film are different from non-woven fabrics.”

Is the material only synthetic fibers such as nylon, acrylic, or polyester? However, it also includes natural materials such as cotton, wool, and silk.

Cloth that is not woven = non-woven fabric, so if it is not woven or knitted, but is entangled with the pressure of water or glued together with adhesive, it becomes non-woven fabric. There are many different ways to make it, and each has its own characteristics depending on the method and material, so I’ll introduce the manufacturing method next.

Types of medical masks

Also, what should I be careful about when wearing a mask? We often receive inquiries like this.

The most important performance for a mask is the performance of the non-woven filter made using the melt-blown process, which I introduced here. Unfortunately, there are some masks sold without filters called surgical masks or medical masks.

There are different levels of medical masks, which are explained in the diagram below.

level 1

level 2

level 3

Particulate collection efficiency (PFE)

≧95%

≧98%

≧98%

Bacterial droplet collection efficiency (BFE)

≧95%

≧98%

≧98%

Artificial blood barrier property

80mmHg

120mmHg

160mmHg

Pressure loss (ease of breathing)

<4.0mmH2O/c㎡

<5.0mmH2O/c㎡

<5.0mmH2O/c㎡

Flammability

class 1

class 1

class 1

In the United States, masks of level 1 or higher are treated as medical masks.

Above all, it is important to know how much virus is captured, so what you should be concerned about are the PFE and BFE values.

In other words, if PFE and BFE are not over 95%, is it considered medical use? ? That’s what it means.

There are institutions in Japan that can conduct this test, and our products are also tested.

Additionally, in Japan, there is a general incorporated association called the National Mask Industry Association. To use the member mark, you must present the above test data and write the necessary wording on the package for approval.

Of course you have to be a member.

Multi-functional masks are now on the market, and we are all inspired by new discoveries and surprises.

We hope that this column will help you with your questions about non-woven fabrics, including non-woven masks.

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